Our company completed the production of a waste textile fabric fluffing machine and sent it to Brazil. This equipment will help a local enterprise focusing on linen production and recycled fiber processing to improve the utilization of raw materials and enhance the quality of finished products.
Customer background and industrial challenges
- The customer is a medium-sized textile company in São Paulo, Brazil, specializing in linen processing for 20 years, mainly engaged in high-end linen home textiles (such as curtains, bedding), industrial hemp rope and environmental composite materials.
- Brazil is the world’s third largest producer of flax, but the enterprise has long relied on artificial sorting of flax bundles without cleaning, impurity residue rate of up to 25%, fiber cleanliness is only 75%, resulting in unqualified export fabrics.
- In addition, the high temperature and humidity climate exacerbates the risk of mold and mildew of raw materials, the traditional process of raw material loss rate increases, seriously restricting the development of high-margin products.
Customer’s core demand analysis
- Improve fiber cleanliness: the customer hopes that through automated equipment, the cleanliness of unwashed flax tow from 75% to more than 95%, thereby reducing impurities and improving the quality of finished products.
- Reduce raw material loss: the traditional manual sorting leads to more waste of raw materials, the customer wants to use the clear bomb machine to reduce raw material loss by 20%, improve production efficiency.
- Adaptation to the high temperature and high humidity of the Brazilian climate: the equipment needed to have stable continuous operation to adapt to the complex local climate.
- Compliance with environmental certification: the customer’s products are oriented to the international market, especially the EU environmental certification standards, so they need higher-quality raw material processing equipment.
advantages of textile fabric fluffing machine
- Precise control of the fiber treatment process, to achieve the flax fiber damage rate <3%.
- Adapt to a high temperature and high humidity environment in Brazil, support long-time uninterrupted operation, and improve production efficiency.
- Equipment through automated processing, the flax fiber in the dust, impurities and short fibers effectively removed to improve cleanliness.
- Unwashed flax tow (moisture content of 18%) as raw materials, the single machine processing capacity of 500kg/h, compared with the manual efficiency by 12 times.
If you are interested in the above textile fabric fluffing machine, you can check more details by clicking the fiber opener and cleaner waste textile recycling machine. Feel free to contact us for a quote!