The egg tray production line includes a pulp manufacturing system, a pulp molding machine, a dryer, and a packaging system. This process demonstrates how waste paper can be utilized to create egg trays that are environmentally friendly, durable, and affordable. Due to these features, egg trays are in high demand for storing and transporting eggs in supermarkets, restaurants, and homes.
In this article, we will detail the complete egg tray production process, including the equipment and materials required. In addition, we offer quality equipment and a variety of paper tray making solutions. If you are interested in starting an egg tray manufacturing business, please feel free to contact us!
raw materials for egg tray production line
The main raw material for egg trays is waste paper, which is easily available and inexpensive. This usually includes packaging materials such as waste newspapers, waste cardboard, and paperboard boxes.
It is best to ensure that the waste paper is clean, free of contaminants, and uniform thickness.
Water is another important material used in the preparation of pulp. It is vital to have a reliable, uncontaminated water source of consistent quality.
Affichage du produit final
Après une série de lignes de production de plateaux à œufs, vous pouvez enfin obtenir le plateau à œufs léger, solide et doté d'une bonne absorption de l'humidité. De plus, le coût de fabrication des plateaux à œufs est faible et économique. Une variété de tailles et de formes de bacs à papier peuvent être produites pour s'adapter à différentes tailles et types d'articles.
cartons d'oeufs faisant le flux de travail de l'usine
The whole egg tray production line workflow is automated. It includes the following series of machines: machine à pulper → machine de formage de plateaux à œufs → Sèche-linge → presse à œufs.
Among them, the baler is optional equipment, you can choose whether to buy it according to the situation.
In addition, you can choose an egg tray heat press machine, which makes the surface of the egg tray smoother and better selling.
principales machines pour fabriquer des bacs à papier
En fonction des besoins du client en termes de capacité de production, de taille et de forme du produit, nous fabriquons différents modèles de chaque machine de la ligne de production de plateaux à œufs. Dites-nous ce dont vous avez besoin et nous vous recommanderons la meilleure machine.
machine à pâte à papier
Le machine à pulper disperses and evenly mixes the fibers of the pulp through agitation, and then removes impurities through screening. This allows the pulp to reach the proper consistency and viscosity.
It usually only takes one worker to put waste paper and water into the machine at a ratio of 1:3. If you want to change the egg tray color, you can add a coloring agent here. This process provides the base material for subsequent processes.
plateau d'oeufs de moulage de pâte faisant la machine
Pulp is first conveyed to the molding machine. It is then spread evenly over the surface of the mold using a stock chute to ensure even pulp distribution.
Depending on the mold used, the egg tray forming machines can produce trays of different sizes. The forming process is automated, ensuring consistency and uniformity of the trays produced.
machines à sécher
The dryer quickly removes moisture from the egg tray product that has been molded to the desired level of dryness. This process is necessary to ensure that the egg trays are strong and can withstand the weight of the eggs.
There are various methods of drying egg trays, depending on the scale of production, available resources, and climate.
We have three types of drying equipment to choose from, including continuous multi-layer egg tay dryers, drying rooms, and brick kiln drying.
Machine de mise en balles de plateaux à œufs
The egg tray baler can automatically pack egg trays in a neat and orderly manner according to set specifications and stacking methods for storage, transportation, and sales.
Cela améliore non seulement l’efficacité de l’emballage, mais garantit également la qualité globale et l’apparence des produits.
Presse à chaud pour plateaux à œufs
La presse à chaud du plateau à œufs rend la surface du plateau à œufs déjà moulé plus lisse, plus ferme et plus solide en chauffant et en appliquant une certaine pression, ce qui se vend mieux.
Cela permet également de garantir que les plateaux à œufs ne se déforment pas ou ne se cassent pas facilement pendant le transport, le stockage et l'utilisation.
technical parameters of egg tray making machines
Egg tray production line machines are designed for high-volume production of paper trays and the output depends on the size and design of the machines. Different models of egg tray machines have been developed to process from 1,000 to 7,000 paper trays. Here are the main parameters for your reference.
| Modèle | Capacité | Consommation de papier | Consommation d'eau | Énergie utilisée | Ouvrier |
| SL-3*1 | 1000-1500 pièces/heure | 120kg/heure | 300kg/h | 32 kW/h | 3-4 |
| SL-4*1 | 1500-2000 pièces/h | 160kg/h | 380kg/heure | 45 kW/h | 3-4 |
| SL-3*4 | 2000-2500 pièces/heure | 200kg/h | 450kg/heure | 58 kW/h | 4-5 |
| SL-4*4 | 3000-3500 pièces/heure | 280kg/h | 560kg/heure | 78 kW/h | 4-5 |
| SL-4*8 | 4000 pièces/heure | 320kg/heure | 600kg/heure | 80 kW/h | 5-6 |
| SL-5*8 | 5000 pièces/heure | 400kg/h | 750kg/heure | 85 kW/h | 3-4 |
| SL-5*12 | 6000 pièces/heure | 480kg/h | 900kg/heure | 90 kW/h | 3-4 |
| SL-6*12 | 8000 pièces/heure | 640 kg/heure | 1040 kg/heure | 100 kW/h | 3-4 |
advantages of shuliy egg tray making line
- Experienced supplier: Shuliy Group has been in this industry for years, with over 100+ egg tray production lines successfully installed and operating worldwide. Our extensive exporting experience helps save you both time and money.
- Multiple options and custom designs: firstly, we provides various models of egg tray machines. Secondly, you can customize the egg tray molds to create different trays. Thirdly, the same machine can produce different types of trays.
- Factory price and low cost: we have own factory, so we can offer you a fair price. Additionally, we provide the most suitable solution tailored to your needs to help reduce your costs and operating expenses.
- Eco-friendly and non-polluting: the entire egg tray production process generates no waste water or exhaust gas. All water is recycled. And the egg tray machine recycles waste paper into pulp molded products that are biodegradable.
ligne de production de bacs à papier pour moulage de pâte à papier, cas réussis
La ligne de production de plateaux à œufs est devenue une méthode de production efficace, respectueuse de l'environnement et économique, qui a progressivement été largement utilisée dans l'industrie de l'emballage des œufs.
Our machine products are exported all over the world and have been successfully shipped to many countries, including but not limited to Cameroon, Mozambique, United Kingdom, Uzbekistan, Senegal, the United States, Canada, Kenya, Zimbabwe, Indonesia, Nigeria, and so on.
Si vous avez des questions sur le processus de fabrication des plateaux à œufs, vous pouvez cliquer sur l'article : Révélez l'ensemble du processus de production de moulage de plateaux à œufs. If you would like more detailed information, please contact us at any time.