The EPS foam melting machine is a highly efficient recycling device that combines shredding and melting functions. It can shred waste foam plastics (such as EPS, EPE, EPP, etc.) into particles and then melt and compress them into reusable plastic blocks or particles using a screw heating mechanism.
This equipment achieves a compression ratio of up to 90:1, significantly reducing the volume of foam plastic and associated transportation and storage costs. It is an ideal choice for foam recycling and reuse in industries such as packaging, construction, home appliances, and fisheries.
Advantages of shuliy EPS hot melting machine
- Utilizing screw heating, melting, and compression technology, with a compression ratio as high as 90:1, effectively saving transportation and storage space.
- Compact footprint, high output, low noise, and easy to operate and maintain.
- Wide range of applications, capable of processing various foam materials such as EPS, EPE, EPP, XPS, and PSP.
- Temperature is fully controllable throughout the process, preventing foam from burning or remaining unmelted.
- Blades are removable and can be sharpened individually, extending their service life.
- Supports customized recycling solutions to meet diverse application requirements.
raw materials for EPS foam melting machine
This equipment can process a variety of foam materials, including:
- EPS (expanded polystyrene foam): widely used in appliance packaging, building insulation, roof insulation, furniture protection, fish tanks, and the preservation of agricultural and aquatic products.
- EPE (ethylene propylene foam): commonly used for protecting precision instruments and fragile items during transportation.
- EPP (ethylene propylene propylene foam): applied in automotive parts, sports equipment, and insulation boxes.
- XPS, PSP: commonly used foam materials in the construction insulation and food packaging industries.
The density of foam board is generally 10-45kg/m³. Due to its lightweight and large volume, the transportation cost is greatly increased.
We have two ways to reduce the volume of foam: one is to use a compressor for cold pressing, and the compression ratio is generally 1:50; the other is to use a hot melt machine for hot melting treatment, melt the foam and cool it into blocks, to achieve the change of volume density.
final foam lumps show
The finished products produced by the EPS foam melting machine have high density and a volume reduction of more than 90%, which significantly reduces storage and transportation costs.
The finished products can be reprocessed into a variety of plastic products to achieve resource reuse, saving up to 70% of waste disposal costs for enterprises each year and improving overall economic benefits.
Taking a large plastic weaving factory as an example, using 30% recycled raw materials can reduce costs by 80,000 to 200,000 US dollars, significantly reducing production costs.
recycling steps of EPS Foam Densifier
- أولاً، يبدأ نظام التسخين في التسخين المسبق للمسمار إلى درجة الحرارة المقدرة، ومن ثم يتم إلقاء نفايات الستايروفوم في قادوس الآلة.
- ثم تقوم كسارة أولية ذات عمودين أو أربعة أعمدة قطع دوارة بتكسيرها إلى قطع بحجم 10-50 مم، والتي يتم دفعها إلى نظام الطارد بواسطة المسمار.
- يقوم عنصر التسخين بتسخين الرغوة وإذابتها إلى درجة الحرارة المناسبة. يتم تلدين رغوة EPS إلى ذوبان متجانس من خلال نظام البثق ويتم بثقها بشكل مستمر بواسطة المسمار في هذه العملية.
EPS hot melting recycling machine Parameters
ستكون قوة التسخين، وقدرة المعالجة، ودرجة حرارة الانصهار، ووضع التحكم لنماذج مختلفة من الآلات مختلفة، ويجب اختيارها بشكل معقول وفقًا للاحتياجات الفعلية وحجم الإنتاج. لا تتردد في الاتصال بنا للتوصية بالنوع الأكثر ملاءمة لآلة صهر الرغوة EPS والحصول على عرض أسعار.
| يكتب | Outside Dimensions(mm) | Feed Port Size(mm) | Configuration Power(kw) | Inlet Power(kw) | القدرة (كجم / ساعة) |
| إس إل-220 | 1500*800*1450 | 450*600 | 15 | 3 | 100-150 |
| س-880 | 1580*1300*850 | 800*600 | 18.5 | 3 | 150-200 |
| إس إل-1000 | 1900*1580*900 | 1000*700 | 22 | 3 | 200-250 |
Foam crushing hot melt machine precautions
عند استخدام آلة صهر الرغوة EPS، يجب الانتباه إلى الأمور التالية، كما أن العناية والصيانة لآلة الصهر الساخن لسحق الرغوة هي التأكد من أن المعدات تعمل لفترة طويلة وتشغيل فعال للمفتاح.
- Equipment maintenance: regularly clean the blades, check the heating system, and lubricate the mechanical parts, to ensure normal operation.
- Replacement of worn parts: for parts that are easy to wear out, such as the blades, replace them in time to ensure the treatment effect and the life of the machine.
- Material adaptability: ensure that the foam material put into the machine meets the specifications and requirements of the machine to avoid damage to the equipment.
- Temperature control: during operation, adjust the appropriate hot melt temperature according to different foam materials to ensure the treatment effect.
- Preventing clogging: pay attention to preventing the inlet of the EPS foam melting machine from clogging to ensure smooth material flow.
حالات ناجحة
Most companies in the recycling industry will face the situation of recycling plastic foam. One of our customers from Saudi Arabia runs an assembly plant for electronics and appliances, which generates a lot of waste foam packaging materials. Because their old compactor was too slow and not working properly, they chose a new EPS foam melting machine to increase their recycling rate.
وفي العام الماضي، تمكنوا من توفير ما لا يقل عن $15,000 من تكاليف مدافن النفايات، وحققوا أكثر من أرباح إضافية عن طريق بيع الرغوة المذابة، وزيادة كفاءة المستودعات بما لا يقل عن 30%.
توفر شركتنا استشارات شاملة قبل البيع، والتركيب والتشغيل العالمي، والتدريب على التشغيل، وخدمات صيانة ما بعد البيع لضمان تشغيل معداتك دائمًا في أفضل حالة. إذا كنت مهتمًا بمنتجاتنا أو لديك أي أسئلة، فلا تتردد في الاتصال بنا ونحن نتطلع إلى التعاون معك.