Our factory has successfully produced a highly efficient and customizable 500kg/h plastic film recycling and pelletizing line. With state-of-the-art features and exceptional performance, this line offers an ideal solution for transforming waste plastic film into valuable pellets.
High throughput configuration of the production line
This plastic film recycling and pelletizing line features over 20 advanced components designed for seamless and efficient operation:
- 5m Infeed Conveyor: built with a robust 5mm steel frame and powered by a 2.2kW motor, this conveyor ensures smooth and continuous infeed. The non-slip seamless belt keeps materials in place, promoting consistent performance.
- 800 Heavy Duty Crusher: this crusher operates with a 45kW motor, featuring 25mm thick steel blades and a rotor speed of 580rpm for superior material pulverization. Hydraulic openings and a durable 12mm thick screen further enhance its capabilities.
- High Speed Friction Washer and Cleaning Tank: utilizing twin 22kW motors and a U-shaped design, these systems deliver outstanding cleaning results, minimize moisture retention, and enhance material quality.
- Advanced Drying Mechanism: with two high-speed dewatering elevators and a horizontal dryer, this mechanism effectively reduces moisture, ensures pellet quality, and conserves energy.
- 8.5m Mobile Storage Silo: constructed from national standard 200 channel steel, this silo features automatic feeding control, a light sensor, and a PLC system to guarantee precision and efficiency.
- Powerful Extruder: the line includes multiple extruders (90kW and 45kW) with ceramic heating, fitted with 40Cr alloy screws and hardened gearboxes for exceptional durability and processing stability.
- 400 Hydraulic Screen Changers: these units come with a hydraulic station and a pressure sensor to prevent clogging and maintain pellet uniformity, ensuring smooth and uninterrupted operation.
Key Advantages of this plastic film recycling and pelletizing Line
- Excellent efficiency and capacity: this line can produce up to 500 kg/hour, making it ideal for large-scale operations while consistently delivering high-quality output.
- Energy efficiency: the system features variable frequency drives and energy-efficient motors that greatly lower power consumption and enhance cost-effectiveness.
- Superior cleaning and drying: with a friction washer, V-tank, and stainless steel drying system, it ensures minimal residue and moisture, resulting in top-notch pellet quality.
- Durability and low maintenance: constructed from high-quality materials like 45# steel, stainless steel, and precision bearings, it offers a longer service life and reduced downtime, leading to lower operating costs.
- Intelligent automation: the PLC-controlled feeding system, pressure sensors, and automatic separator enhance accuracy and user-friendliness, minimizing the need for manual labor.
- Environmentally friendly operation: thoughtful features like the water recirculation function and efficient dewatering system align with sustainable development goals by cutting down on water waste and emissions.
By combining cutting-edge engineering with innovative design, this 500 kg/h plastic film recycling and pelletizing line offers exceptional performance and reliability, making it ideal for both expanding your operation and optimizing an existing facility. If you’re interested in the plastics recycling industry, don’t hesitate to reach out to us.